We are specializing in providing Industry 4.0 solutions for the manufacturing industry.
Unlocking the Future of Manufacturing with AI-Enhanced Vision, Safety, and Traceability Solutions.
AI Vision Automation
AI Vision Automation for Tyre Sidewall Inspection.
Traceability
Tracking products for transparency, quality, and accountability.
AI Safety
AI safety ensures AI systems are secure, ethical, and aligned with human values.
AI Vision Automation
AI Vision Automation for Tyre Sidewall Inspection YAFE’s AI Vision Automation system sets a new standard for tyre manufacturing, leveraging advanced optical character recognition (OCR) technology to automate sidewall inspections with unparalleled accuracy. Proven in real-world applications, this innovative solution has been successfully deployed at Apollo Tyres, where it has inspected over 20,000 tyres with an impressive 99.5% accuracy.
Key Features
Precision OCR Analysis
Accurately detects and interprets alphanumeric characters on tyre sidewalls, ensuring compliance with manufacturing and regulatory standards.
Defect Detection
Identifies surface defects, inconsistencies, and irregularities in sidewall markings in real time to maintain consistent quality.
High-Speed Operation
Seamlessly integrates into high-speed production lines without compromising on accuracy or throughput.
Customizable Design
Tailored to accommodate diverse tyre sizes, materials, and production setups, ensuring seamless implementation.
Benefits
Enhanced Quality Control
Delivers reliable and automated inspection processes, ensuring top-notch product quality and reducing defects.
Increased Efficiency
Reduces reliance on manual inspections, lowering labor costs and improving production speed.
Data-Driven Insights
Captures and stores inspection data for enhanced traceability and compliance with industry standards.
Scalable and Reliable
Proven in large-scale operations with consistent performance, as demonstrated at Apollo Tyres.
How It Works?
Real-World Success
At Apollo Tyres, YAFE's AI Vision Automation has inspected over 20,000 tyres with an outstanding accuracy rate of 99.5%, ensuring superior quality control and operational excellence.
Traceability
Traceability is essential for ensuring product quality, efficiency, and accountability in manufacturing. With our advanced Pro Assembly Traceability Solutions, you can track every step of your production process in real-time, from raw materials to finished goods. Gain full visibility, reduce errors, and improve decision-making for a seamless, high-quality production line.
Key Features of Pro Assembly in Traceability
Track Production Summary with Unique Bar/QR Code
Every product is linked to a unique identifier, ensuring seamless tracking from start to finish. This bar or QR code allows quick access to production data for monitoring and validation.
Operator History
Track detailed operator history, providing insights into performance, actions, and key metrics for accountability and optimization.
Torque and Testing Values
Monitor and record critical values such as torque and other testing parameters to ensure products meet quality standards throughout the assembly process.
Critical Item Tracking
Easily track the status of critical components to ensure they meet required specifications before moving through the production stages.
Cycle Time Monitoring
Measure and optimize cycle times for every operation to improve efficiency and reduce production delays.
Benefits of Pro Assembly in Traceability
Increased Efficiency
By automating tracking and monitoring, production processes run faster and with fewer errors.
Cost Savings
Prevent defects, reduce waste, and optimize resource use, lowering overall production costs.
Quality Assurance
Ensure the highest quality standards by tracking critical parameters, enforcing error-proofing, and verifying every step of the assembly process.
Regulatory Compliance
Meet industry-specific compliance requirements with built-in reporting and audit features that document every action.
Customer Satisfaction
Deliver products faster and with greater consistency, leading to higher customer satisfaction and loyalty.
Screenshots
Conclusion: Unlock the Future of Manufacturing with Pro Assembly
At Pro Assembly, we are committed to transforming your manufacturing operations through advanced traceability and intelligent production solutions. By combining real-time tracking, seamless integration, and powerful data-driven insights, we help you enhance product quality, optimize efficiency, and drive continuous improvement.
Whether you're aiming to reduce defects, ensure compliance, or scale operations for long-term success, our platform provides the tools and support you need to stay ahead in a competitive market. Embrace innovation, boost profitability, and achieve operational excellence with Pro Assembly—your partner in manufacturing success.
AI Safety
AI for safety in Industry 4.0 refers to the integration of artificial intelligence technologies to enhance safety protocols and prevent accidents in industrial environments. By leveraging AI-driven systems like predictive maintenance, real-time monitoring, and anomaly detection, manufacturers can identify potential hazards, optimize machine operations, and respond proactively to risks. These smart systems enable better decision-making, reduce human error, and improve workplace safety in environments characterized by automation, IoT, and advanced robotics.
In the modern industrial landscape, ensuring forklift safety is paramount. YAFE’s advanced AI-powered Forklift Safety Solution revolutionizes how we protect workers and optimize safety around forklifts. By integrating cutting-edge technology, this system provides a proactive approach to preventing accidents and enhancing the overall safety of your warehouse or production facility.
Key Features of YAFE’s AI Forklift Safety Solution:
Proactive Alerts for Human Proximity
Our system continuously monitors the environment around forklifts and sends immediate alerts when a human enters the unsafe zone. This real-time detection ensures that operators and pedestrians are always aware of each other's presence, significantly reducing the risk of collisions
Outdoor Compatibility with IP 67 Class
Designed for both indoor and outdoor environments, the YAFE system is rugged and reliable, offering protection against dust, water, and harsh weather conditions. With an IP 67 rating, it ensures optimal performance even in the toughest industrial settings.
Automatic IR Mode for Low-Light Areas
Forklifts often operate in low-light or dimly lit areas. Our AI safety system automatically switches to infrared (IR) mode in low-light conditions, ensuring continuous monitoring and alerting, even in challenging visibility scenarios.
360° Coverage with Multiple Camera Integration
For a comprehensive safety view, the system supports multiple camera integration. This allows for 360-degree coverage of the forklift’s surroundings, helping operators and safety personnel keep track of all potential risks.
Pre-Zone Options & Customizable Detection Zones
YAFE’s solution allows users to define and customize specific detection zones around the forklift. These pre-zones can be tailored to meet unique safety requirements, providing precise control over where alerts are triggered for maximum safety.
AI-Powered Headcount Management Solution
In today’s dynamic and fast-paced business environment, managing workforce attendance, compliance, and operational efficiency is more important than ever. YAFE’s AI-powered Headcount Management Solution leverages cutting-edge artificial intelligence to streamline workforce tracking, improve accuracy, and provide real-time insights into employee presence and productivity.Our solution is designed to give you complete visibility into your workforce, reduce human error, and enhance operational decision-making—all while ensuring compliance with labor regulations and safety protocols.
Key Features of YAFE’s AI Headcount Management Solution:
Real-Time Workforce Tracking
Our AI system uses advanced sensors and cameras to continuously monitor and track employee movement, ensuring accurate real-time data about headcount in different areas of your facility. Whether you're managing large warehouses, production floors, or office environments, our solution helps you stay on top of who is where at any given moment.
Facial Recognition & Smart Identification
YAFE’s solution integrates facial recognition and smart identification features to ensure seamless and contactless tracking. Employees can check in or out without the need for physical badges or manual logging, which reduces the chances of fraud or buddy punching.
Automatic Attendance Logging
Forget manual timekeeping. Our system automatically logs employee attendance based on movement patterns and facial recognition, capturing time-in, time-out, and any break periods with unparalleled accuracy. This not only saves time but ensures you have a reliable record for payroll, compliance, and reporting.
Customizable Zone-Based Tracking
With AI-powered zone-based tracking, you can define specific areas within your facility and track headcount in real time. This helps in ensuring that safety regulations are followed, such as monitoring restricted zones or compliance with social distancing requirements.
Employee Density Monitoring
Ensure compliance with safety and social distancing measures by monitoring employee density in various work areas. Our AI-powered solution helps detect overcrowding and provides instant alerts, enabling timely corrective actions to avoid potential health and safety issues.
About us
Founded in 2018, YAFE has emerged as a trusted leader in providing advanced traceability and artificial intelligence (AI) solutions to the manufacturing industry. Our mission is to revolutionize industrial processes by delivering innovative technologies that enhance operational efficiency, ensure consistent quality, and prioritize workplace safety.
Our core expertise lies in AI-powered vision systems that automate quality inspections with precision and reliability. These systems enable manufacturers to detect defects early, maintain superior product standards, and reduce operational inefficiencies. Additionally, our solutions contribute to creating safer working environments by leveraging intelligent monitoring and risk mitigation strategies.
YAFE’s traceability solutions empower manufacturers with complete visibility and control over their production processes. By tracking components throughout the lifecycle, our technologies ensure compliance with industry standards, boost efficiency, and provide actionable insights to drive continuous improvement.
We are proud to partner with some of the world’s most renowned industrial leaders, including Mahindra, Bradken, Apollo Tyres, JCB, and Saint-Gobain. These collaborations underscore our commitment to delivering reliable and impactful solutions that address the unique challenges of diverse manufacturing sectors.
At YAFE, innovation is at the heart of everything we do. We combine cutting-edge technology with a customer-centric approach to deliver solutions tailored to each client’s specific needs. By helping our partners adopt Industry 4.0 technologies, we ensure they stay ahead in a competitive and rapidly evolving marketplace.
With YAFE, manufacturers can count on unparalleled expertise, robust solutions, and a shared vision for a smarter, safer, and more sustainable future.
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Industries
6+
Years of experience
50+
Projects done
Our Clients
Creating
impactful Products
AI Vision
AI Vision Automation for Tyre Sidewall Inspection
Traceability
Tracking products for transparency, quality, and accountability.
AI Safety
AI safety ensures AI systems are secure, ethical, and aligned with human values.
